Real-time predictive maintenance for wind turbines using Big Data frameworks

This work presents the evolution of a solution for predictive maintenance to a Big Data environment. The proposed adaptation aims for predicting failures on wind turbines using a data-driven solution deployed in the cloud and which is composed by three main modules. (i) A predictive model generator which generates predictive models for each monitored wind turbine by means of Random Forest algorithm. (ii) A monitoring agent that makes predictions every 10 minutes about failures in wind turbines during the next hour. Finally, (iii) a dashboard where given predictions can be visualized. To implement the solution Apache Spark, Apache Kafka, Apache Mesos and HDFS have been used. Therefore, we have improved the previous work in terms of data process speed, scalability and automation. In addition, we have provided fault-tolerant functionality with a centralized access point from where the status of all the wind turbines of a company localized all over the world can be monitored, reducing O&M costs

Implementation of a Large-Scale Platform for Cyber-Physical System Real-Time Monitoring

The emergence of Industry 4.0 and the Internet of Things (IoT) has meant that the manufacturing industry has evolved from embedded systems to cyber-physical systems (CPSs). This transformation has provided manufacturers with the ability to measure the performance of industrial equipment by means of data gathered from on-board sensors. This allows the status of industrial systems to be monitored and can detect anomalies. However, the increased amount of measured data has prompted many companies to investigate innovative ways to manage these volumes of data. In recent years, cloud computing and big data technologies have emerged among the scientific communities as key enabling technologies to address the current needs of CPSs. This paper presents a large-scale platform for CPS real-time monitoring based on big data technologies, which aims to perform real-time analysis that targets the monitoring of industrial machines in a real work environment. This paper is validated by implementing the proposed solution on a real industrial use case that includes several industrial press machines. The formal experiments in a real scenario are conducted to demonstrate the effectiveness of this solution and also its adequacy and scalability for future demand requirements. As a result of the implantation of this solution, the overall equipment effectiveness has been improved.The authors are grateful to Goizper and Fagor Arrasate for providing the industrial case study, and specifically Jon Rodriguez and David Chico (Fagor Arrasate) for their help and support. Any opinions, findings and conclusions expressed in this article are those of the authors and do not necessarily reflect the views of the funding agencies

The Use of Relational and NoSQL Databases in Industrial Asset Management

The advancements concerning the development of ICT systems including Internet of Things (IoT), big data, cloud computing and NoSQL databases provide new opportunities and challenges for industrial asset management. The use of NoSQL databases has emerged due to the limitations of the relational databases, in particular, the inability to scale-up horizontally and to manage the data that is constantly generated by industry. The current work highlights the key aspects of both relational and NoSQL databases. The paper provides a review of the database technologies mentioned above. In this context, in order to demonstrate the effectiveness and adequacy of NoSQL databases, a real industrial case study is presented. The authors also discuss the different database technologies and their suitability in the domain of interest